Judging based on the appearance

Fault conditionPossible causesWarranty/No warranty
The tool has been disassembledCaused by improper operationNo
The tool has been opened, causing further damageCaused by improper operationNo
Casing is crackedDropped or crushedNo
Cable or plug is damagedCaused by improper operationNo
Output shaft is deformed or bentSevere impact from external forcesNo
Appearance is dirty (the interior is also)Not following operational requirements (such as foreign objects entering) Following operational requirementsNo/Yes
Base plate is damaged or bent (for jigsaws, circular saws, stone cutting machines, sanders, edgers, and routers)Dropped or crushed Caused by improper operationNo
Sandpaper machine base padNatural wear and tear during useNo
Guard is deformed (for angle grinders, circular, and cutting machines)Dropped, hit, or crushedNo
Damage traces caused by flamesContact with fire sourceNo
Plastic casing or aluminum parts are wornNatural wear and tear during useNo
External wear parts such as drill chucks, flanges, sandpaper clamps, etc.Natural wear and tear during useNo
Drill chuck is jammedDrill bit is vertical or diameter deviationNo
All accessories and auxiliary parts included with the tool are damaged, such as saw blades, wrenches, batteries, drill bits, auxiliary handles, etc. No

Judging Based on Internal Conditions

Fault ConditionPossible CauseWarranty/No Warranty
1. Rotor and stator are fused together (burned out)OverloadNo
2. Rotor or stator is damaged but with the same discolorationVentilation passage blockedNo
3. Rotor commutator segments are lifted or swollen, and the rotor winding is not short-circuitedOriginal quality of the commutatorYes
4. Rotor winding short-circuited, stator winding is intact or only slightly discoloredWinding or grounding short-circuited with the rotor Removed carbon brush self-disconnect protection device and continued to useYes/No
5. Rotor is damagedWinding short-circuitedYes
6. Rotor is normal, stator’s two windings are discolored to varying degrees; or one is charred or discolored, the other is intactCaused by vibration Obvious manual disassembly and impact

Yes

No

7. Stator or rotor commutator contact point is brokenImproper assembly or manufacturing defectYes
8. Gear wear of the shaft or large and small bevel gearsNormal wear or lack of regular maintenanceNo
9. Guard is deformed (for angle grinders, circular saws, cutting machines)End of normal lifespanNo
10. Switch, electronic circuit board is damagedLeakage of oil or lubricating oil drying outYes
11. Abnormal sound or damage in the transmission mechanismLack of maintenanceNo
12. Commutator wear marks exceed 0.2MM on one sideEnd of service lifeNo
13. Damage to carbon brushes, bearings, shaft sleeves, O-rings (seals), cylinders, pistons, impactors, etc.End of service lifeNo

Other Conditions

Fault ConditionPossible CauseWarranty/No Warranty
1. Lithium battery does not dischargeCaused by improper operationYes
2. Short discharge time of lithium batteryNatural consumption with the number of charge and discharge cycles, if the fault battery’s no-load discharge time after full charge is below 60% of the new battery’s no-load discharge time Natural consumption with the number of charge and discharge cycles, if the fault battery’s no-load discharge time after full charge is above 60% of the new battery’s no-load discharge timeYes/No
3. Charger does not chargeComponent damageYes
4. Heat gun does not heat upHeating element brokenAutomatic thermostat faultyNo/Yes